Engineering

Over a decade of experience in mechanical design and analysis gained from previously working in Superbikes, MotoGP and Formula 1.
Mechanical design of parts and assemblies for mechanical systems, internal combustion engines, and racing machines (two or four wheeled).
Solid modelling with a 'design for manufacture' approach.
Extensive skills in surface modelling to provide A-class quality surfaces. Specialist in ports and combustion chamber surface modelling.
Engineering drawings produced using Geometric Dimensioning and Tolerancing techniques.
FEA analysis supported by hand calculations in spreadsheets.

Design and Analysis

Reverse Engineering

Complex reverse engineering projects previously delivered include racing engine cylinder blocks, crankshafts, pistons and connecting rods.
Optical scanning and CMM inspection capabilities for reverse engineering.
Peel 2 CAD reverse engineering software to interrogate scanned surfaces.
Solid modelling and engineering drawings to enable part manufacture.
Rapid prototype production of parts for assembly checks.

3 and 4 Axis CNC Milling - Hurco VM10
- Aluminium and carbon steel parts
- Small batch production
- Prototype parts
Hypermill CAD-CAM
Traditional milling and turning on manual machines.
CNC turning and 5 axis projects delivered by working in partnership with trusted local engineers.

Specialist fabrication and welding
- Aluminium TIG welding
- Brazing and TIG welding of carbon Steel

Manufacturing