ENGINEERING
We deliver engineering solutions from concept to product.
Design & Analysis
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Over a decade of experience in mechanical design and analysis gained from previously working in Superbikes, MotoGP and Formula 1.
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Mechanical design of parts and assemblies for mechanical systems, internal combustion engines, and racing machines (two or four wheeled).
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Solid modelling with a 'design for manufacture' approach.
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Extensive skills in surface modelling to provide A-class quality surfaces. Specialist in ports and combustion chamber surface modelling.
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Engineering drawings produced using Geometric Dimensioning and Tolerancing techniques.
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FEA analysis supported by hand calculations in spreadsheets.
Reverse Engineering
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Complex reverse engineering projects previously delivered include racing engine cylinder blocks, crankshafts, pistons and connecting rods.
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Optical scanning and CMM inspection capabilities for reverse engineering.
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Peel 2 CAD reverse engineering software to interrogate scanned surfaces.
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Solid modelling and engineering drawings to enable part manufacture.
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Rapid prototype production of parts for assembly checks.
Manufacture
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3 and 4 Axis CNC Milling - Hurco VM10
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Aluminium and carbon steel parts
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Small batch production
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Prototype parts
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Hypermill CAD-CAM
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Traditional milling and turning on manual machines.
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CNC turning and 5 axis projects delivered by working in partnership with trusted local engineers.
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Specialist fabrication and welding
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Aluminium TIG welding
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Brazing and TIG welding of carbon Steel
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Inspection & Quality Management Systems
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Mitutoyo CMM inspection with 'inspect from model'. Software from QCT Derby.
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Optical scanning for free form surface inspection with Peel 2 CAD system.
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Traditional hand held and gauge inspection.
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Laser part marking and logo engraving.
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Quality Management System in place to allow full traceability of serial marked parts.
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Material tracking from source to part
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Change request tracking
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Process control
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Inspection and sign off
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QMS documents backed up
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