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ENGINEERING

We deliver engineering solutions from concept to product. 

Design & Analysis

Reverse Engineering
FEA Design Analysis
  • Over a decade of experience in mechanical design and analysis gained from previously working in Superbikes, MotoGP and Formula 1.

  • Mechanical design of parts and assemblies for mechanical systems, internal combustion engines, and racing machines (two or four wheeled).

  • Solid modelling with a 'design for manufacture' approach.

  • Extensive skills in surface modelling to provide A-class quality surfaces. Specialist in ports and combustion chamber surface modelling.

  • Engineering drawings produced using Geometric Dimensioning and Tolerancing techniques.

  • FEA analysis supported by hand calculations in spreadsheets.

Design and Analysis
Reverse Engineering

Reverse Engineering

Reverse Engineering Connecting Rod
Reverse Engineering RS250 Crank
  • Complex reverse engineering projects previously delivered include racing engine cylinder blocks, crankshafts, pistons and connecting rods.

  • Optical scanning and CMM inspection capabilities for reverse engineering.

  • Peel 2 CAD reverse engineering software to interrogate scanned surfaces.

  • Solid modelling and engineering drawings to enable part manufacture.

  • Rapid prototype production of parts for assembly checks. 

Manufacture

CNC Machining
Aluminium Welding TZ750
  • 3 and 4 Axis CNC Milling - Hurco VM10

    • Aluminium and carbon steel parts​

    • Small batch production

    • Prototype parts

  • Hypermill CAD-CAM

  • Traditional milling and turning on manual machines.

  • CNC turning and 5 axis projects delivered by working in partnership with trusted local engineers.

  • Specialist fabrication and welding

    • Aluminium TIG welding​

    • Brazing and TIG welding of carbon Steel

Manufacturing

Inspection & Quality Management Systems

CMM Inspection QMS
QMS Dunbar Race Engineering
  • Mitutoyo CMM inspection with 'inspect from model'. Software from QCT Derby.

  • Optical scanning for free form surface inspection with Peel 2 CAD system.

  • Traditional hand held and gauge inspection.

  • Laser part marking and logo engraving.

  • Quality Management System in place to allow full traceability of serial marked parts. 

    • Material tracking from source to part​

    • Change request tracking

    • Process control

    • Inspection and sign off 

    • QMS documents backed up

Inspection & QMS

GALLERY

To discuss how we can help deliver solutions for your projects, please feel free to get in touch 
Gallery
Working together.....
Logo Hurco.jpg
Hypermill.jpg
Logo Solidworks.JPG
Logo Peel 3D.jpg
Logo QCT.jpg
We are fully supported by our technical partners.
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