ENGINEERING

We deliver engineering solutions from concept to product. 

Design & Analysis

Reverse Engineering
FEA Design Analysis
  • Over a decade of experience in mechanical design and analysis gained from previously working in Superbikes, MotoGP and Formula 1.

  • Mechanical design of parts and assemblies for mechanical systems, internal combustion engines, and racing machines (two or four wheeled).

  • Solid modelling with a 'design for manufacture' approach.

  • Extensive skills in surface modelling to provide A-class quality surfaces. Specialist in ports and combustion chamber surface modelling.

  • Engineering drawings produced using Geometric Dimensioning and Tolerancing techniques.

  • FEA analysis supported by hand calculations in spreadsheets.

 
 

Reverse Engineering

Reverse Engineering Connecting Rod
Reverse Engineering RS250 Crank
  • Complex reverse engineering projects previously delivered include racing engine cylinder blocks, crankshafts, pistons and connecting rods.

  • Optical scanning and CMM inspection capabilities for reverse engineering.

  • Peel 2 CAD reverse engineering software to interrogate scanned surfaces.

  • Solid modelling and engineering drawings to enable part manufacture.

  • Rapid prototype production of parts for assembly checks. 

Manufacture

CNC Machining
Aluminium Welding TZ750
  • 3 and 4 Axis CNC Milling - Hurco VM10

    • Aluminium and carbon steel parts​

    • Small batch production

    • Prototype parts

  • Hypermill CAD-CAM

  • Traditional milling and turning on manual machines.

  • CNC turning and 5 axis projects delivered by working in partnership with trusted local engineers.

  • Specialist fabrication and welding

    • Aluminium TIG welding​

    • Brazing and TIG welding of carbon Steel

 

Inspection & Quality Management Systems

CMM Inspection QMS
QMS Dunbar Race Engineering
  • Mitutoyo CMM inspection with 'inspect from model'. Software from QCT Derby.

  • Optical scanning for free form surface inspection with Peel 2 CAD system.

  • Traditional hand held and gauge inspection.

  • Laser part marking and logo engraving.

  • Quality Management System in place to allow full traceability of serial marked parts. 

    • Material tracking from source to part​

    • Change request tracking

    • Process control

    • Inspection and sign off 

    • QMS documents backed up

 

GALLERY

To discuss how we can help deliver solutions for your projects, please feel free to get in touch 
 
Working together.....
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We are fully supported by our technical partners.